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高壓水去毛刺與磨粒流去毛刺的顯著區(qū)別

來源:http://914447.com/ 時間: 2025-04-10 瀏覽次數(shù): 0

加工效果差異:高壓水去毛刺清洗一體機在處理工件時,展現(xiàn)出卓越的性能。它能夠精準(zhǔn)地去除交叉口相貫線處的毛刺,尤為突出的是,還能完整保留相貫線的尖峰,最大程度維持工件原始的結(jié)構(gòu)特征。反觀磨粒流去毛刺工藝,雖有其獨特之處,但在保留相貫線尖峰這一關(guān)鍵方面,卻無法與高壓水去毛刺相媲美 。

Difference in processing effect: The high-pressure water deburring and cleaning integrated machine exhibits excellent performance when processing workpieces. It can accurately remove burrs at the intersection lines, and most notably, it can fully preserve the sharp peaks of the intersection lines, maintaining the original structural characteristics of the workpiece to the greatest extent possible. On the other hand, although the abrasive flow deburring process has its unique features, it cannot compete with high-pressure water deburring in the key aspect of retaining intersecting line peaks.

對形位公差的影響:形位公差,作為衡量幾何誤差允許變動范圍的重要指標(biāo),包含形狀誤差和位置誤差。任何經(jīng)過機械加工的零件,其實際狀態(tài)與理想狀態(tài)之間不可避免地存在偏差,而這些偏差會直接左右機械產(chǎn)品的功能與精度表現(xiàn)。在這一點上,高壓水去毛刺具有明顯優(yōu)勢,其在整個去毛刺過程中,不會對形位公差產(chǎn)生絲毫干擾,能夠完美保證零件的精度不受損害。與之形成對比的是,磨粒流去毛刺在部分復(fù)雜工況下,可能會因工藝特性,對零件的形位公差造成一定程度的影響 。

The impact on geometric tolerances: Geometric tolerances, as an important indicator for measuring the allowable range of geometric errors, include shape errors and position errors. Any machined part inevitably has deviations between its actual state and ideal state, which directly affect the functionality and accuracy performance of the mechanical product. At this point, high-pressure water deburring has obvious advantages, as it does not interfere with the form and position tolerances in the entire deburring process, ensuring the accuracy of the parts is not compromised. In contrast, in some complex working conditions, abrasive flow deburring may have a certain degree of impact on the form and position tolerances of parts due to process characteristics.

效率及后續(xù)處理復(fù)雜度:磨粒流去毛刺在實際操作中,效率相對較低,這無疑會在一定程度上影響生產(chǎn)進(jìn)度。更為棘手的是,完成去毛刺操作后,殘留的磨粒流介質(zhì)猶如 “頑固分子”,清洗難度極大。高壓水去毛刺則截然不同,它巧妙地將去毛刺與清洗兩大工序合二為一,一次作業(yè)即可達(dá)成雙重目標(biāo),極大地提升了工作效率。以彎曲孔、管道或通道這類特殊結(jié)構(gòu)的工件為例,采用磨粒流去毛刺后,殘留的膏狀介質(zhì)猶如 “藏在角落的污垢”,極難清除,往往不得不借助高壓水或超聲波進(jìn)行額外的清洗工序;而高壓水去毛刺則能一步到位,輕松應(yīng)對此類難題 。

Efficiency and subsequent processing complexity: In practical operation, the efficiency of deburring with abrasive flow is relatively low, which undoubtedly affects the production schedule to some extent. Even more tricky is that after completing the deburring operation, the residual abrasive flow medium is like "stubborn molecules", making cleaning extremely difficult. High pressure water deburring is completely different. It cleverly combines deburring and cleaning into one process, achieving dual goals in one operation and greatly improving work efficiency. Taking workpieces with special structures such as curved holes, pipelines, or channels as an example, after deburring with abrasive flow, the residual paste like medium is like "dirt hidden in corners", which is extremely difficult to remove and often requires additional cleaning processes with high-pressure water or ultrasonic waves; High pressure water deburring can easily solve such problems in one step.

5D3_3970-副本

高壓水去毛刺清洗一體機的多元應(yīng)用領(lǐng)域

Multiple application areas of high-pressure water deburring and cleaning integrated machine

航空航天與精密機械:航空航天與精密機械制造領(lǐng)域?qū)α慵木群颓鍧嵍纫蠼蹩量?,該設(shè)備能夠精準(zhǔn)滿足這些高標(biāo)準(zhǔn),為相關(guān)產(chǎn)品的高質(zhì)量生產(chǎn)提供堅實保障。

Aerospace and Precision Machinery: The precision and cleanliness requirements for parts in the aerospace and precision machinery manufacturing field are almost stringent, and this equipment can accurately meet these high standards, providing a solid guarantee for the high-quality production of related products.

軍工裝備維護(hù):它可用于清理槍管使用后積聚的積碳。槍管作為槍械的關(guān)鍵部件,其性能直接關(guān)乎射擊精度與可靠性。

Military equipment maintenance: It can be used to clean up carbon deposits accumulated in gun barrels after use. As a key component of firearms, the performance of the barrel is directly related to shooting accuracy and reliability.

電子設(shè)備制造:在手機中框邊框等電子設(shè)備零部件的去毛刺清洗環(huán)節(jié),高壓水去毛刺清洗一體機同樣表現(xiàn)出色。該設(shè)備能夠助力電子設(shè)備制造商打造出更優(yōu)質(zhì)的產(chǎn)品 。

Electronic device manufacturing: In the deburring and cleaning process of electronic device components such as phone frames and borders, the high-pressure water deburring and cleaning all-in-one machine also performs well. This device can assist electronic device manufacturers in creating higher quality products.

汽車工業(yè)制造:汽車變速箱殼體、閥芯、新能源汽車電機殼體等汽車關(guān)鍵零部件的去毛刺清洗,也是高壓水去毛刺清洗一體機的擅長領(lǐng)域。

Automotive manufacturing: Deburring and cleaning of key automotive components such as gearbox housings, valve cores, and new energy vehicle motor housings, is also a specialty of high-pressure water deburring and cleaning integrated machines.

多元材質(zhì)加工:無論是塑料材質(zhì),還是衛(wèi)浴常用的黃銅等不同質(zhì)地的材料,高壓水去毛刺清洗一體機都能實現(xiàn)精準(zhǔn)的去毛刺清洗。

Multi material processing: Whether it is plastic material or brass commonly used in bathrooms with different textures, the high-pressure water deburring and cleaning machine can achieve precise deburring and cleaning.

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